1. Background: Supply Chain Turmoil Amidst Intense Competition
The deflation in Japan has sent the restaurant industry into an era of fierce low-cost competition, where beef rice became the preferred quick and affordable lunch option. In 2001, following the liberalization of American beef imports to Japan, three beef rice chain enterprises—Yoshinoya, Sukiya, and Matsuya—swiftly engaged in a price war, aiming to expand market share through low-price sales. The price of a bowl of beef rice dropped from 400 yen (20 RMB) to 280 yen (14 RMB).
Sukiya, a chain under Japan’s Zensho Group, was the first chain brand to lower its prices. Unlike the long-established Yoshinoya, Sukiya was a newcomer to the beef rice market. Founded in 1982, it experienced growth in the 1980s and 1990s by opening stores in Japan’s suburbs.
Sukiya also differentiated itself in terms of taste. Unlike Yoshinoya, which targeted male blue-collar workers in urban areas, Sukiya appealed to a broader consumer base, including families with more dispersed dining times. Therefore, Sukiya’s menu was more diverse, offering toppings such as cheese, spicy cabbage, and cod roe on top of beef rice, providing a variety of flavors while also increasing the average customer spend and, more importantly, boosting Sukiya’s profit margin. In 2004, Yoshinoya’s profit margin was 59.8%, while Sukiya’s was 66.9%. With Sukiya’s price reduction, Yoshinoya and Matsuya also followed suit, lowering their prices to 280 yen.
However, in 2003, the competitive landscape of the beef rice market took a sudden turn. The United States experienced an outbreak of BSE (mad cow disease), prompting the Japanese government to urgently ban the import of American beef. Many beef rice chain enterprises faced an existential challenge.
2. Yoshinoya’s Response
Yoshinoya had always used American beef, and apart from the US, no other country could meet its demand for beef. Beef rice used beef belly, a part with high fat content and low cost. Approximately 10 kilograms of beef belly could be obtained from one cow. A regular-sized bowl of beef rice used 67 grams of beef, and Yoshinoya sold about 450 million bowls of beef rice annually, requiring approximately 30,000 tons of beef belly. Such a massive supply could only be met by the US, as Japan had only 1.2 million cows in total.
In the face of crisis, Yoshinoya had no choice but to completely remove its signature beef rice from the menu starting from 2004. This decision was based on three reasons:
- Australia had around 10 million cows at the time. If Yoshinoya were to source beef from Australia, prices would skyrocket, and Yoshinoya’s profit structure could not withstand a significant cost increase.
- Unlike the US, where beef is sold in separate cuts, the mainstream sales approach in Australia involved selling whole or multiple cuts of beef. This made it impossible for Yoshinoya to obtain only the beef belly needed for beef rice.
- American beef is grain-fed, while Australian beef is primarily grass-fed. The difference in feeding methods would affect the taste of Yoshinoya’s signature beef.
To compensate for the removal of beef rice, Yoshinoya drastically adjusted its menu structure, introducing a range of new products such as pork rice, beef steak rice, sukiyaki rice, curry beef rice, and grilled chicken rice. In 2004, the group acquired Hanamaru Udon, a udon noodle chain, accelerating the expansion of its multi-brand strategy. Ultimately, Yoshinoya’s revenue declined by about 10% between 2004 and 2006, with a deficit in 2004, but it returned to profitability in 2005. The signature beef rice was reintroduced in limited supply after September 18, 2006, and it was not until 2008 that beef rice was fully restored to the menu.
3. Sukiya’s Response
When Yoshinoya abandoned the sale of its signature beef rice, Sukiya also removed beef rice from its menu in February 2004, but reinstated it on September 17 of the same year. This move allowed Sukiya to surpass Yoshinoya successfully, becoming not only Japan’s largest beef rice chain but also laying the foundation for its parent company, Zensho Group, to become Japan’s leading restaurant group in the future.
Following the decline in beef supply, Sukiya quickly established a supply chain in Australia, switching its beef supply to Australian beef. It adjusted the beef rice recipe according to the characteristics of Australian beef, reducing the gaminess of grass-fed beef. Additionally, the variety of toppings at Sukiya effectively masked the drawbacks of beef.
Sukiya’s decision to use Australian beef was based on two reasons:
- Zensho Group’s multi-brand nature aligned well with the sales approach of Australian beef, which involves selling whole or multiple cuts of beef. In addition to the Sukiya brand, Zensho Group also owned the steak chain “Big Boy,” the hamburger chain “COCO’S,” and the barbecue chain “Tairyo.” The menus of these channels could consume multiple parts of beef, not limited to beef belly.
- Sukiya’s cost structure and pricing made it impossible for Yoshinoya to compete. Due to the diversity of its menu and unique toppings, Sukiya had a profit margin 8 points higher than Yoshinoya’s, allowing Sukiya to accept the higher price of Australian beef. As a result, Sukiya raised the price of beef rice from 280 yen to 350 yen, just enough to lock Yoshinoya out of profitability even if it introduced Australian beef, thereby securing the price range of the battlefield.
In 2005, Zensho Group’s revenue surpassed Yoshinoya’s, and in 2010, it surpassed McDonald’s Japan to become Japan’s leading restaurant group. According to the former procurement director interviewed by Kiseki Capital, after the BSE crisis in the US, Zensho Group significantly strengthened its management of the upstream supply chain, forming the following three core characteristics:
Food Testing Laboratory: A team of about 50 people whose main task is to scientifically study the composition of ingredients, processing methods, and hygiene management, and develop ingredients based on this scientific information. For example, adding a trace amount of calcium silicate makes apples cut crisper than any other brand.
Food Safety Mechanism: The procurement department has its own food safety certification mechanism and an internal safety inspection team, a function typically outsourced by other restaurant companies. Each procurement department head is accompanied by a food safety inspector responsible for sampling and testing all ingredients and checking their certificates and reports.
Increased Procurement Authority and Flexibility: Procurement department heads have higher incomes than their counterparts and have a certain degree of budget autonomy. These experienced department heads are familiar with the sources and qualities of various ingredients, enabling them to quickly find the desired ingredients. Flexibility determines the company’s sensitivity to introducing new quality and supply chain. In contrast, other Japanese restaurant listed companies have inexperienced individuals in procurement, with relatively low status within the company and limited budgets.